PodLoc Secure Mobile Device Locker System
Designed by MAKE for PodLoc Ltd | (formerly Falcona Solutions)
INTRO
PodLoc is a highly innovative approach to mobile computer security, tracking, and charging — combining automatic locking, PIN release, and modular array capability in a single, elegantly simple product.
PodLoc was conceived, owned and brought to market by our client, PodLoc Ltd (formerly Falcona Solutions). Make3D was engaged to design and develop the product from initial concept through to manufacture-ready CAD. All intellectual property rights in the PodLoc product remain the sole property of the client.
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The client required a compact, intuitive security solution for mobile computers used in high-volume warehouse and logistics environments. Existing cradle systems were cumbersome, required deliberate user input, and were prone to loss.
The brief called for a product that could secure, charge, and track devices automatically, with zero friction for users and a modular architecture.
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MAKE led the design and engineering of PodLoc from initial concept through to manufacturing, working under the direction of the client.
The central design challenge was developing a locking mechanism requiring no active user input: when empty, PodLoc remains open; when a device is inserted and the door closed, it locks automatically. Release requires only a PIN entered on the device itself — eliminating additional hardware or complex control infrastructure.
The modular architecture allows individual PodLoc units to be linked into wall-mounted arrays or configured as stand-alone charging points.
Device specific inserts enable rapid customisation across a range of mobile computer models without structural redesign.
The housing is extruded aluminium, providing structural rigidity and a premium finish while internal components are engineered for high cycle reliability.
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Automatic lock-on-close mechanism — no additional user action required
PIN release via the secured device — no additional hardware
Extruded aluminium construction for durability and aesthetic quality
Device-specific insert system for flexible multi-model compatibility
Modular linkage system enabling scalable locker arrays
Simplified DFMA, economical production and commercial documentation
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PodLoc delivers a highly intuitive user experience that masks considerable mechanical complexity. The product's clean aesthetic and passive operation make it equally suited to customer-facing and back-of-house deployments.
Manufacture ready CAD and full marketing CGIs were delivered to the client to support production and commercial rollout.
Read more about the thinking behind this project on our Insights page
A modular locker system that removed the one thing every competitor left in — the point of failure. Proof that solving a genuinely difficult brief properly can create an entirely new category, rather than another entry in an existing one.